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YIKES! I thought you'd come across a thick piece of polycarbonate or some other high end plastic and sawed, rasped, filed and sanded your way down to what I saw in your initial pix. Working polycarbonate is no picnic, so that wouldn't have been a sweet task. That said, your assembly is a lot more complex than working a piece of plastic would have been. The way your coating obscures the components of the build is also pretty cool. It looks like the polycarbonate that a few of my frames are made of. Great job!
 

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Talk about melting into your hand...... Great work my friend -and also loving your "Secret Black Finish". A WINNER!!!!
 
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